Fire Exit Door Installation - Flambeau Manufacturing Centre

Project Overview

When Flambeau approached us to supply and install fire exit doors at their manufacturing facility, they needed a solution that would meet stringent fire safety regulations while complementing their facility's professional appearance. The specification called for doors finished in RAL 3001—a distinctive red that would ensure high visibility while maintaining the modern aesthetic of their manufacturing environment.

The Challenge

Manufacturing centres present unique challenges for fire door installation. Active production schedules mean minimal downtime tolerance, while the industrial environment demands robust solutions that can withstand frequent use. Our team needed to coordinate installations around operational hours, ensuring compliance with building regulations and fire safety standards without disrupting Flambeau's productivity.

Our Approach

We began with a comprehensive site assessment, working closely with Flambeau's facilities team to understand their operational patterns and scheduling constraints. This collaborative approach allowed us to develop a phased installation plan that minimized impact on manufacturing operations.

Each fire exit door was specified to meet current Building Regulations Approved Document B requirements, with FD30 or FD60 ratings as appropriate for each location. The RAL 3001 finish was factory-applied to ensure durability and consistency across all units, providing both aesthetic appeal and long-term performance in the demanding manufacturing environment.

Installation Excellence

Our certified installers completed the work within a two-week timeframe, demonstrating the efficiency that comes from years of experience in commercial fire door installations. Each door was fitted with appropriate ironmongery, including panic hardware where required for emergency egress, intumescent strips, smoke seals, and certified closers calibrated for optimal performance.

Throughout the installation, we maintained detailed documentation, providing Flambeau with comprehensive certification for each door—essential for their ongoing fire safety compliance and insurance requirements.

Results and Future Partnership

The project's success was evident in both the technical compliance achieved and the client's satisfaction with the finished appearance. The distinctive RAL 3001 red doors now serve as clear, visible exit points throughout the facility while maintaining the professional standard Flambeau expects.

Following this successful collaboration, Flambeau has engaged us to return in the new year for additional door installations, demonstrating the trust we've built and the value they place on our service delivery.